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Hydraulic Injections Safety

One of the most dangerous aspects of hydraulic systems is the potential for hydraulic injection injuries. These injuries occur when hydraulic fluid is injected through the skin at high velocity, often during a leak or malfunction. This type of injury can cause severe health problems, including blood poisoning, bacterial infections, permanent damage to blood vessels, tendons, and nerves, and compartment syndrome, which results in muscle and nerve damage, along with extreme pain. In extreme cases, untreated hydraulic injection injuries can lead to necrotic tissue (dead tissue) and even death. Quick medical intervention is critical to prevent long-term damage.

Preventing hydraulic injuries requires proper training and strict adherence to safety protocols. Workers should:

    • Inspect: Visually inspect hoses and hydraulic systems from a safe distance before operating machinery to check for potential leaks.
    • Maintain Distance: Always stand clear of hoses and connections during equipment startup.
    • Use Protection: Wear appropriate personal protective equipment (PPE), such as gloves and safety glasses, when working on or near hydraulic systems.
    • Check: Never reach into confined spaces without visually checking the area first. Hydraulic systems should also be depressurized before any maintenance or inspections are conducted.
    • Hose Sleeves: Get your hose assemblies installed with a Danfoss Guardian Sleeve, to prevent hydraulic injections.
Hydraulic safety training provides workers with the knowledge and skills to recognize potential dangers and take appropriate precautions. By following these guidelines, workplaces can reduce the risks associated with hydraulic systems and ensure a safer environment for all employees.

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